Advanced Separation Technologies

Innovative Separation Solutions Across Multiple Industries 

About Us
Welcome to MTT, a process engineering consultancy and cutting-edge equipment supplier leading the way in advanced separation technologies. Our company stands out with a committed team of expert engineers who specialise in optimising and designing tailor-made separation solutions. These solutions not only enhance separation performance for our clients but also prioritise environmental responsibility by minimising impact.

At MTT, our comprehensive range of services spans from conceptual design, troubleshooting and upgrades to equipment supply, and implementation, covering every stage of the project lifecycle whilst following our stringent quality system. We are dedicated to ensuring the success of your projects through the incorporation of innovative separation equipment, on-time delivery, competitive pricing and industry-leading expertise.

In a world where efficiency and innovation are paramount, MTT is your trusted partner for unparalleled expertise and innovative separation technology. We focus on delivering bespoke solutions, as we go above and beyond to meet the unique needs of each client, setting new standards in the field of separation process design and equipment supply.

Choose MTT if you are looking for collaborative seamless project execution, using advanced separation technology with a commitment to environmental consciousness.
Boost Your Efficiency with Our Optimised Separation Technologies
Maximise Performance, Minimise Costs

Separator Internals

We are a leading provider of state-of-the-art separation technology that delivers exceptional performance and reliability. Our extensive range of separator internals includes mist eliminators, vane packs, axial flow cyclones, inlet distributors, plate packs, coalescers and other advanced separation internals that are crucial for efficient separation of fluids in industries such as oil and gas, chemical processing, and mineral processing. We are fortunate to leverage the latest technologies and industry best practices to design and manufacture separator internals that meet the highest standards of quality and performance. When you choose MTT, you can be confident that you are purchasing quality products that will meet or exceed your performance criteria.

Produced Water

Built around a patented coalescence process chamber, we offer solutions that can be supplied in stand-alone skids, as well as used to upgrade and improve both the efficiency and capacity of existing oil-water separation vessels. Existing underperforming separation vessels can be upgraded by retrofitting the Stauper Coalescence Chamber into the vessel. This upgrade will improve oil from water separation, degassing of the water while improving flow capacity. The improved separation will reduce the need for costly chemicals and improve the environmental footprint.

Column Internals

Our column internals offer innovative and high-quality solutions for optimising the performance of columns used in various industries and applications. With our commitment to offering the latest technology and industry expertise, we design and manufacture superior column internals that enhance efficiency, increase throughput, and improve separation capabilities. Whether you need trays, packings, or other internals, our tailored solutions are designed to meet your specific requirements and deliver measurable results.

Engineering Design, Optimisation & Troubleshooting

We understand the importance of efficient and reliable engineering solutions. That is why our team of experienced engineers is dedicated to providing industry-leading services that cater to unique needs. From process simulation to design support, optimization and troubleshooting, we have the expertise and tools such as computational fluid dynamics (CFD), finite element analysis (FEA) and structural analysis software to deliver effective solutions that improve performance, reduce downtime, and enhance overall efficiency. MTT is a reliable partner that books outcomes not hours preventing project cost blowouts and minimising risk.

  • Melbourne VIC, Australia
  • 470 St. Kilda Road

15Apr

Learn about the innovative techniques for reducing carbon dioxide emissions in biogas production.

Introduction: Biogas, a renewable energy source produced from organic materials like agricultural waste, food waste, and sewage, offers a promising avenue for reducing greenhouse gas emissions and mitigating climate change. However, biogas typically contains anywhere from 25 to 55% of carbon dioxide which means using biogas as a fuel source to generate heat or electricity will exhaust this quantity of carbon dioxide plus any additional carbon dioxide that is created by the combustion process straight into the atmosphere. To address this issue, innovative techniques such as post and pre-combustion scrubbing of carbon dioxide have emerged as effective means of capturing carbon dioxide emissions from biogas. In this article, we delve into the workings of post and pre-combustion scrubbing, their benefits, and why they are necessary to reduce carbon emissions.

Post-Combustion Scrubbing: Post-combustion scrubbing involves capturing carbon dioxide after the combustion process. This method is highly adaptable and can be retrofitted onto existing biogas combustion systems. The primary mechanism involves passing the flue gas generated from combustion through an absorption medium, typically a solvent like amines, or a membrane that selectively captures carbon dioxide molecules. Once captured, the carbon dioxide can be separated from the solvent or membrane and stored or repurposed for various industrial processes. One significant advantage of post-combustion scrubbing is its flexibility. It can be integrated into a wide range of biogas combustion systems, from small-scale digesters to large industrial facilities, without significant modifications to the existing infrastructure. Additionally, post-combustion scrubbing allows for the continuous operation of biogas facilities while reducing carbon dioxide emissions, making it a practical solution for sustainable energy production.

Pre-Combustion Scrubbing: Pre-combustion scrubbing, on the other hand, involves capturing carbon dioxide before the combustion process occurs. This method is commonly employed in conjunction with biogas upgrading processes such as biogas purification and biogas-to-methane conversion. During pre-combustion scrubbing, carbon dioxide is removed from the raw biogas stream, resulting in a purified methane-rich gas that can be utilised directly as a cleaner fuel or further processed into biomethane for injection into the natural gas grid. Pre-combustion scrubbing offers several advantages, particularly in enhancing the calorific value and purity of biogas-derived fuels. By removing carbon dioxide before combustion, the efficiency of biogas utilisation increases, resulting in higher energy yields and reduced emissions. Moreover, the captured carbon dioxide can be sequestered or utilised in industrial processes, further enhancing the environmental sustainability of biogas production.

Applications and Future Prospects: MTTST has developed both post and pre-combustion scrubbing technologies that can be used by biogas production facilities to lower their overall carbon footprint. From small-scale anaerobic digesters to large-scale biogas plants, these techniques can help reduce the carbon footprint of biogas-derived energy and contribute to global efforts to combat climate change.

Conclusion: Post and pre-combustion scrubbing is essential to sustainable energy production from biogas. Capturing carbon dioxide and reducing emissions from biogas combustion processes, results in a cleaner, more environmentally friendly fuel while mitigating the impact of greenhouse gas emissions on the climate. As the demand for renewable energy continues to grow, it is essential to implement post and pre-combustion scrubbing technologies, paving the way for a more sustainable energy future.

28Feb

What are the challenges that prevent industries from incorporating new technologies effectively?

Many industries still rely on separation technology that is two to three decades old. While this technology is reliable and technically sound, it is akin to driving a car that is two to three decades old. At first glance, the basic principles may seem similar, but a closer examination reveals significant differences. Comparing an old car to a new one, you will notice the latter's additional safety features, compact design, fuel efficiency, and lower emissions not to mention other benefits. Likewise, advanced separation technologies share similar traits: they occupy less space, resulting in a smaller carbon footprint; they demand less energy, enhancing efficiency; and they offer superior separation performance, which benefits the environment. Most people don't regularly use vehicles that are more than two to three decades old unless they are classic cars reserved for special occasions or weekend drives. So, why does the industry lag in adopting these advancements?

23Feb

Improve existing produced water treatment systems with patented next generation technology that minimises oil concentration in produced water. This in turn helps reducing the environmental impact of oil producing platforms.

20Feb

Cost saving measures by eliminating intermediaries whilst maintaining total control over product quality and delivery.

In an era where cost-saving measures are increasingly crucial for sustaining profitability, our commitment to providing high-quality products directly from the factory sets us apart. By eliminating intermediaries, we ensure that there are no additional layers of margin, allowing our clients to benefit from a streamlined and cost-effective solution. 

Our dedication to efficiency extends beyond just cost considerations; we take pride in delivering a no-nonsense product that undergoes rigorous scrutiny through our extensive quality management system. Each product in our lineup is subjected to testing and evaluation to meet the highest standards, ensuring reliability and performance that align with the demands of the industry. 

By choosing our offerings, clients not only gain access to cost-efficient solutions but also to a level of quality assurance that is integral to maintaining operational excellence. We understand the importance of a seamless and reliable supply chain, and our direct-from-factory approach reinforces our commitment to delivering exceptional products on time without compromising on quality. With us, you can navigate the challenges of cost management while confidently relying on the durability and effectiveness of our products.